In 2010, a polyurethane sealant producer needed a fully automatic aluminum cartridge packaging machine to replace their costly manual step-by-step filling operation.
To produce such products, you need to carry out processes including filling, plunger inserting, desiccant adding, cartridge closing with aluminum cap and coding. This typically requires 6 people to cooperate. Moreover, safety accidents and quality problems are common in each process.
This client required reduced labor cost, reduced material loss and solving the quality safety problem in each process.
Based on the requirements of the customer, our technicians developed and produced an automatic horizontal piston filler (GRQY-3500-I) integrating automatic empty cartridge feeding, plunger feeding, filling, plunger inserting, desiccant adding, cartridge closing with cap and coding.Its detailed functions and effects are as follows:
Now the equipment runs stably with 2 operators reduced from 6. With greatly improved safety factor, no accidents occurred. And the product quality was under control, without undesirable phenomenon like packaging disorder, etc. After running for 3 months, this customer replaced all filling machines with our automatic piston fillers.